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Compressed Air Engineering

Compressed Air Piping
Screw Air Compressor


Hanbell Precise Machinery Co., Ltd. specializes in manufacturing of screw compressors for the industrial markets as well as for air conditioning and refrigeration applications. It is a household name in refrigeration industries for their world renowned refrigeration screw compressors which is exported to most parts of the world. Hanbell started their air compressor division after perfecting the manufacture of screw air ends with their own patented profile.


A deep understanding of its customers has allowed Hanbell Precise Machinery Co., Ltd. with its team of engineers to continue innovating in the design and manufacturing of its products. As a result, Hanbell's products are recognized worldwide for high quality and peak performance.


BY MANUFACTURING ITS OWN ROTORS, HANBELL HAS GAINED THE CONFIDENCE AND TRUST OF CUSTOMERSWORLDWIDE. ALL HANBELL'S AIRENDS ARE TESTED TO MEET HIGHEST QUALITY STANDARDS.


Hanbell's plants are equipped with state of the art automated storage and testing facilities. Hanbell's commitment to its customers is based on "Quality comes first".




CONTEMPORARY DESIGN

Acoustic enclosures reduce sound levels. The compact design of its compressors ensure that minimum space is occupied.


ADVANCED PATENTED PROFILE

Third Generation Alpha Asymmetric 5 to 6 patented rotors profile are designed to operate at the low tip speed with high volumetric efficiency and minimal vibration.


MULTI PROTECTION INTERLOCK

Advanced 32 bit “HANCON” micro controller equipped with pressure transducers and temperature sensors provide diagnostics for additional protection of internal components. Inaddition, by incorporating Modbus communication protocol, one can have multiple master/ and slave controls.


QUALITY CERTIFICATION

Hanbell utilizes 3D measuring devices to strictly maintain high quality standards. Every Hanbell Compressor is well proven and fully tested prior to delivery.


HIGH RIGIDITY CHASIS

Rigid design structure allows for less vibration and low noise during compressor operation. Common base frame is designed for easy handling through forklift.


HEART OF HANBELL COMPRESSORS

When it comes to air end manufacturing, Hanbell has always been market leaders for the quality and precision that goes in its manufac Luring. Hanbell's air end uses T hird Generation Alpha Asymmetric 5 to 6 patented rotors profile which are designed to operate at low tip speed producing high volumetric efficiency and can achieve discharge pressure upto 16 bar. Hanbell air ends are fitted with heavy duty bearings which protects the air end from axial thrusts, thus avoiding damage to rotors and the casing.

DRIVE : OPTIMUM PERFORMANCE

The AA6 series works on direct drive mechanism, the airend takes power coming from the motor without any reductions which is usually in case of belt, pulley, gears, etc. To put it in simple terms, the motor is directly coupled with the rotors which produces the same power as the motor but at low tip speed. This uncomplicated structure reduces the number of components involved, reducing the vibration and resulting in lower noise emission. An additional advantage of the 1:1 drive is that this mechanism has few moving parts, therefore has better durability and minimal maintenance.

INTELLIGENT CONTROL SYSTEM

Hanbell's 6 series compressors are fitted with advanced 32 bytes ”HANCON2W1. micro compuMmontroller, which enables to offer many alarm messages and many errors for protection; it is a versatile controller with smart remote and master/slave alternative control. It constantly monitors the operating param-eters, and stores maintenance and alarm history.

BIGGER SIZED AND EFFECTIVE COOLER

Hanbell compressor uses aluminium vacuum brazed coolers of sufficiently large size and multiple fins helps in effective heat dissipation. A further advantage of having bigger sized cooler is that it can operate with lower sized cooling fans.

EXCELLENT AFTER COOLER AND OIL COOLING SYSTEM

Uniquely designed cooling system comprising of oil and after cooler lead to higher efficiency in heat exchange thus lowering the working temperature of discharge air and maintaining optimum oil temperature. The advantage of these specially designed fan is, it protects the lubrication system from any condensate formation. Hanbell coolers are sized to work even at high ambient of upto 45°C.

HIGH EFFICIENCY DESIGN

Hanbell's rotors are manufactured using German Leitz CNC 3-D Coordinate measuring machine and QUINDOS Testing software that ensures its incompara-ble precision.

DURABLE RIGID PIPING

All Hanbell compressors are provided with rigid piping. Rigid seamless piping provides additional protecdon against air and oil leakage.

BELT TENSIONSELF - ADJUSTING DESIGN

Belt tension can be adjusted automatically by motor’s own dead weight and balancing. This design can save time spent in shutdown and labour unlike the traditional methods used for replacement of belt.

SPECIFICATION OF AE6
Model AE6-08A AE6-11A AE6-15A AE6-18A AE6-22A AE6-30A AE6-37A AE6-45A AE6-55A AE6-75A
Compressor Air Flow 7 bar cfm 42 60 85 113 134 176 226 265 353 494
0.7 Mpa m3/min 1.2 1.7 2.4 3.2 3.8 5.0 6.4 7.5 10.0 14.0
8 bar cfm 39 56 75 106 127 166 215 251 332 462
0.8 Mpa m3/min 1.1 1.6 2.2 3.0 3.6 4.7 6.1 7.1 9.4 13.1
10 bar cfm 35 49 67 95 113 152 191 226 304 416
1.0 Mpa m3/min 1.0 1.4 1.9 2.7 3.2 4.3 5.4 6.4 8.6 11.8
Air Outlet Size(inch) 3/4" 3/4" 11/4" 11/4" 11/4" 11/4" 11/4" 11/4" 11/4" 2"
Trasmission mode belt driven
Lubricant Volume(L) 8 9 10 10 16 18 18 25 60 65
Motor Rated Output(kW) 7.5 11 15 18 22 30 37 45 55 75
Rated Output(Hp) 10 15 20 25 30 40 50 60 75 100
Frequency(Hz) 50Hz
Type TEFC
Starting DOL Y-Δ
Safety Protection Safety Valve, High Discharge Temperature and Presure Protection, Over Current Protecton,
Phase Loss/Phase Sequence Monitoring
Maintanance Indication Air Filter, Oil Filter, Fine Seperator, Oil Change, Motor Greasing
Micro Controller Digital Temperature/Pressure Display Control, Auto Running/Stop Control, Timer Running/Stop Control,
Master/Slave Interlock Control(Optional), Scalable Central Monitor (Optional).
Net Weight (kg) 280 300 380 450 500 700 780 900 1300 1500
Outline Dimension Length (mm) 820 870 1050 1050 1150 1150 1100 1100 1800 1960
Width (mm) 660 660 700 750 850 850 1100 1100 1300 1500
Height (mm) 920 980 1030 1100 1300 1300 1400 1400 1750 1750

Note: All the above models can also be offered with Variable Frequency Drive (VFD)


  • The technical data is based on 1501217.
  • Water cooled model is available for models above 45kW.
  • Models above 160kW is also avaliable, please contacts us for your specific requirements.
  • In addition to the above mentioned models: 4 bar to 7 bar and 10 bar to 16 bar, can also be offered.
  • Hanbell reserves the right to change the design without notice.
    • SPECIFICATION OF AA6
    Model AA6-22A AA6-37A AA6-45A AA6-255A AA6-75A AA6-90A AA6-110A AA6-132A AA6-160A
    Compressor Air Flow 7 bar cfm 138 251 296 371 494 610 752 872 1052
    0.7 MPa m3/min 3.9 7.1 8.4 10.5 14.0 17.5 21.3 24.7 29.8
    8 bar cfm 131 240 282 346 462 593 706 819 995
    0.8 Mpa m3/min 3.7 6.8 8.0 9.8 13.1 16.8 20.0 23.2 28.2
    10 bar cfm 120 219 247 318 416 494 628 731 889
    1.0 Mpa m3/min 3.4 6.2 7.0 9.0 11.8 14.0 17.8 20.7 25.2
    Air Outlet Size(inch) 11/4" 11/4" 11/4" 11/4" 2" DN65-16 DN80-16 DN80-16 DN80-16
    Transmission Mode Direct Coupled Drive
    Lubricant Volume(L) 19 22.5 22.5 50 50 70 70 70 90
    Motor Rated Output(kW) 22 37 45 55 75 90 110 132 160
    Rated Output(Hp) 19 22.5 22.5 50 50 70 70 70 90
    Frequency(Hz) 50Hz
    Type TEFC
    Starting Y-Δ
    Safety Protection Safety Valve, High Discharge Temperature and Presure Protection, Over Current Protecton,
    Phase Loss/Phase Sequence Monitoring
    Maintanance Indication Air Filter, Oil Filter, Fine Seperator, Oil Change, Motor Greasing
    Micro Controller Digital Temperature/Pressure Display Control, Auto Running/Stop Control, Timer Running/Stop Control,
    Master/Slave Interlock Control(Optional), Scalable Central Monitor (Optional).
    Net Weight (kg) 800 900 1020 1600 1900 2400 2700 2700 3000
    Outline Dimension Length (mm) 1400 1450 1500 1750 1850 2150 2150 2150 2950
    Width (mm) 802 900 1150 1200 1300 1460 1460 1460 2100
    Height (mm) 1000 1400 1400 1350 1400 1620 1620 1620 2080

    Note:All the above models can also be offered with Variable Frequency Drive (VFD)


  • The technical data is based on 1501217.
  • Water cooled model is available for models above 45kW.
  • Models above 160kW is also avaliable, please contacts us for your specific requirements.
  • In addition to the above mentioned models: 4 bar to 7 bar and 10 bar tp 16 bar, can also be offered.
  • Hanbell reserves the right to change the design without notice.
    • All Receiver Tanks


    Air Reservoir are manufactured in quality carbon steel for storing compressed air with capacities ranging from 200 litres to 30000 litres.


    STANDARDS

    Precise design and Manufacture Air Reservoir in accordance with EEC/97/23 for pressure equipment or ASME Pressure Vessel code.


    IInlet dDrain pPressure switch ∅1/2"
    oOutlet mpressure gauge vSafety Valure ∅1"

  • Connection 2” above will be flanged
  • Capacities available upto 30,000 litres
  • Pressure available upto 50bar (725PSI)
  • Alternate sizes available
    • Liters Dimensions mm ∅ Connections
    A B D H i-o Drain(d)
    500 543 965 660 1900 1 1/2" 1/2"
    1000 632 1135 850 2270 2"-F 1/2"
    1500 700 1125 1065 2400 2"-F 1"
    2000 690 1140 1200 2400 3"-F 1"
    3000 725 1400 1300 2800 4"-F 1 1/4"
    4000 900 1500 1450 3110 6"-F 1 1/2"
    5000 885 1500 1600 3100 6"-F 1 1/2"
    8000 885 3000 1600 4600 6"-F 2"
    10000 885 4000 1600 5600 8"-F 2"
    CONNECTION

    Inlet & Outlet Connections can be of screwed end / flanged end


    BOTTOM SUPPORTS

    Supports can be of Leg or Stud type


    PAINTING / POWDER COATING

    Air Reservoir upto 3000 Ltrs. are powder coated and other capacity will be painted with RAL 5015. Blue color as standard


    WORKING PRESSURE

    Air Reservoir are manufactured to 14 bar working pressure as standard (for other pressure please consult factory)


    ACCESSORIES

    PRESSURE GAUGE




    S.S. pressure gauge (Glycerine Filled) is fitted in all air Reservoir as standard


    SAFETY VALVE




    All Air Reservoir should be fitted with a safety valve to protect the cylinder against over pressure due to malfunction of controls or incorrect operation.


    Refrigeration Compressed Air Dryer


    WHY IS COMPRESSED AIR PROCESSED?

    Compressed air is an essential form of driving and process energy in all fields of industrial and production manufacturing. Compressed air must be dry, free of oil and clean to avoid expensive production breakdowns.

    Compressed air is produced by compressing air which is sucked into the compressor. This usually contains pollutants, dirt particles and always moisture in the form of water vapour, which condenses spontaneously in the compressed air and can then lead to disruptions in operations and thereby to substantial but avoidable costs.


    HOW DOES A DRYER WORK?

    To process the compressed air, it is fed into the refrigeration compressed air dryer and is pre-cooled in an air/air heat exchanger. This pre-cooling is conducted in counter-flow with the expelled, cooled compressed air and therefore operates completely without additional energy.


    Further cooling to the pressure dewpoint is conducted in a refrigerant/air heat exchanger cooled by a refrigerant cycle. Throughout the entire cooling process, moisture is precipitated from the compressed air as condensate and is automatically drained. Before being expelled the processed compressed air is re-heated in the air/air heat exchanger by means of the entering compressed air.


    FEATURES AND ADVANTAGES
  • Shell and Tube Technology (with Copper & S.S.)
  • Lower power conception when compared to other Makes
  • Permanently illuminated multifunction display
  • Level-controlled condensate drain
  • Display adjustable for °C
  • No energy-wasting hot gas bypass (Electrical & Manual)
  • High overload capacity due to use of environmentally friendly refrigerant R-134a / R22a / 404

    • PLC DISPLAY
  • Current pressure dew-point
  • Expired maintenance intervals
  • Operating mode normal/summer/automatic
  • Refrigerant compressor on/off
  • Malfunctional history
  • Operating hours



    • AIR DRYER TECHNICAL SPECIFICATIONS
    MODEL NO FLOW RATE
    (cfm)    		 OP. PR.
    (Kg/cm2)    		 POWER
    (Voltage)    		 CURRENT
    (Phase)    		 INST. POWER
    HP    		 CONNECTIONS
    BSP/Flange    		 DIMENSIONS REFRIGERANT
    USED
    ARTD 003 30 16 230 1 0.5 1/2" 300 400 600 R134a
    ATRD 004 40 16 230 1 0.5 1/2" 400 450 760 R134a
    ARTD 007 70 16 230 1 1 1" 400 450 760 R134a
    ARTD 008 80 16 230 1 1 1" 450 550 975 R134a
    ATRD 012 120 16 230 1 1 1 1/2" 450 550 975 R134a/22
    ARTD 015 150 16 230 1 1 1 1/2" 530 650 1080 R134a/22
    ARTD 018 180 16 230 1 1 1 1/2" 530 650 1080 R134a/22
    ARTD 020 200 12 230 1 1 1 1/2" 530 650 1080 R134a/22
    ARTD 025 250 12 230 1 1 1 1/2" 530 650 1080 R22a/404
    ATRD 035 300 12 230 1 1 2" 750 1000 1500 R22a/405
    ARTD 040 400 12 230 1 1.5 2" 750 1000 1500 R22a/406
    ARTD 050 500 12 440 3 1.5 2" 1400 1200 1500 R22a/407
    ARTD 061 620 12 440 3 1.5 3" Flg 1400 1200 1500 R22a/408
    ARTD 065 650 12 440 3 1.5 3" Flg 1400 1200 1500 R22a/409
    ARTD 075 750 12 440 3 1.5 3" Flg 1400 1200 1500 R22a/410
    ARTD 090 900 12 440 3 1.5 3" Flg 1400 1200 1780 R22a/411
    ARTD 100 1000 12 440 3 2 4" Flg 1700 1900 1800 R22a/412
    ARTD 130 1300 12 440 3 2 4" Flg 1700 1900 1800 R22a/413
    ARTD 170 1700 12 440 3 2 4" Flg 2450 2800 1800 R22a/414
    ARTD 200 2000 12 440 3 2 4" Flg 2450 2800 1800 R22a/415
    ARTD 230 2300 12 440 3 2 4" Flg 2600 2800 1950 R22a/416
    ARTD 270 2700 12 440 3 2 4" Flg 2600 2800 1950 R22a/417

    The Flow rates indicated is based on compressor room temperature of 30 - 30 deg C, operating pressure of 7 Kg/cm2g and ambient 35 deg, maintaining the dew point of 2 - 10 deg C. * Due to our development of the product, we reserve the right to modify the specification without prior notice.


    HIGH EFFICIENCY COMPRESSED AIR FILTRATION

    The reliability of compressed air filtration is paramount to the on going fight against problems caused through contamination entering the air system. Contamination in the form of dirt, oil and water can lead to:

  • Pipe scale and corrosion within pressure vessels
  • Damage to production equipment, air motors, air tools, valves and cylinders
  • Premature & unplanned desiccant replacement for adsorption dryers
  • Spoiled product

    • The AIRTECH filtration range offers various products and grades of filtration to provide peace of mind whatever the air quality requirement.Compressed air contamination will ultimately lead to :

  • Inefficient production processes
  • Spoiled, damaged or reworked products
  • Reduced production efficiency
  • Increased manufacturing costs
    • LOW AIR LOSE DRAIN VALVE

    Auto drain valve electrical timer


    Speciality


  • The drain valve uses for the piping system of air compressor that to drain off water automatically and manually.
  • It drains off water and sewage facility.
  • Good appearance and convenient for usage

    • MECHANICAL FLOAT TYPE DRAIN VALVE


    ITEM NAME CS72BA PS DRAIN VALVE
    Type Normal Close *
    Working Medium Water Water
    Oriface 3.5 mm 4m
    Portsize NPT.BSP 1/2" *
    Working Pressure 0-16 bar 0-16 bar
    Working Temperature 0-80 c, 0-120 c 90c
    Voltage AC/DC24V - 240V AC/DC24V - 240V
    Impulsion Rate Class H, IP65 Class H, IP65
    Body Material Brass Brass
    Seal NBR, VITON NBR, VITON
    Compressed Air Save Energy
    UNIQUE SPECIAL APPLICATION TOOLS & SYSTEMS
    Ergonomic eX Blow gun
  • Ergonomic Blow Gun, PSH-7 can be fitted with High thrust nozzle, Adjustable blow nozzle, high volume
  • high penetration blow pipes
  • If your work area require very wide and high volume blow, eX blow gun is best choice.
    • Cable & Tube Wiper, Real Wipe CWR-16
  • Wipe dry cables and tube, using compressed air
  • Operable design for quick install
  • Adjustable flow and thrust
  • Uniform 3600 air flow for uniform cleaning
  • Saves air and cost over conventional dying
    • Vac in Line
  • Portable vacuum or blow off device
  • Can be used for conveying plastic pallets, small parts
  • Available in aluminum and stainless steel construction
  • Wide range of size from 20 mm upto 150 mm throat diameter
  • Saves great amount of compressed air when used as blower/ventilator
    • Water Spray Nozzles SPS-13
  • Sprays very fine mist of water for cooling
  • Can be used as chamber humidifier
  • Variable water flow and air flows as well as throw of spray
  • Stainless steel construction for longer life
  • Also used in circular woven sacks looms
    • Barrel filling and emptying system RAPFLO-17
  • Liquid transfer rate-upto 6000 liters per hour
  • Compressed air operated, fast, efficient, maintenance free
  • Compatible with standard 200 liter metal barrel
  • No moto, sparks, motor burn out
  • Auto over fill prevention
    • Appliances division
  • Water feed valves for washing machines, dish washers
  • Water purifiers, Domestic and industrial RO systems
  • Dispensing valves for vending machines
  • Latching solenoid valves for automatic taps, Faucets, Urine flushers, cistern flushers
  • Available in ¼” to 1” BSP size
    • RANGE OF COMPRESSED AIR SAVING PRODUCTS
    Ergonomical Blowgun PSH-7
  • Ergonomically designed blow gun, housed in tough and durable engineering plastic.
  • It is fitted with lever to reduce operator fatigue and noise levels.
  • PSH-7 can be used with any blow nozzles to achieve maximum possible productivity and cost saving.
  • Compressed air is the most expensive utility in an industry, to l earn more about the cost of compressed air and how Air Tech products can help you to save cost
    • Real blow nozzle RBA-2 & RBS-3
  • Air amplification 12 times
  • Great air and energy saver
  • Machine mountable
  • Meets international safety norms
  • Available in aluminum and stainless steel
    • Real blow High thrust jet HTB-4
  • Air amplification 3 times
  • Lower noise level
  • Meets international safety norms
  • Rugged stainless steel construction
    • Real blow pipe RBP-5
  • Air amplification 12 times
  • Deep penetration
  • Versatile machine mountable or blow gun mountable
  • Meets international safety norms
    • Vac Blow gun VBG-14
  • Two in one vacuum cum blow gun
  • Strong unbreakable
  • Low cost, zero maintenance
  • Washable dust collection bag
  • Wide application for cleaning and collection
    • Real Vac RVC-15
  • Multipurpose material collection cum cleaning system
  • Wet and dry capability
  • Large drum type collector
  • Washable filter and useful standard accessories
  • Meets most industrial housekeeping requirement
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